Description:
KEY ACCOUNTABILITIES/MAIN RESPONSIBILITIES
•(Maintenance operations) Determine and plan the necessary preventive and corrective actions to assure long term proper functioning of equipments and installations. Contribute to plan annual shutdown programs. Establish preventive maintenance plans in cooperation with Production Manager, Electrical and Mechanical Maintenance Supervisors and Capex department
•(Maintenance operations) Monitor the implementation and execution of the preventive maintenance tasks and procedures. Record equipment and installation history. Control lubrication and condition monitoring tasks of equipment and installations to identify needs of maintenance actions and reduce risks of unplanned downtime.
•(Management – Planning & Cost control) Support the Maintenance Manager in the elaboration and control of the maintenance budget, ensuring planning and follow-up of costs. Lead planning for all foreseeable operations (weekly, master, shutdown).
•(Standards) Communicate and implement regulations, company goals, local permits, policies and procedures; optimize the internal processes and structures. Supervise personnel to apply them consistently and ensure ISO compliance. Respect MAC standard; follow up weekly MAC targets (KPIs).
•(People management) Develop and motivate its team, ensuring competencies and skills development according to technical innovations, plant or personal needs. Train and coach the maintenance team on preventive maintenance and maintenance routines.
•(H&S and environment) Guarantee compliance with H&S, environment policies, maintenance legal policies in the definition of maintenance plans and routines.
•(Maintenance operations) Contribute to the optimization by identifying critical parts (based on risk assessment and implementation of preventive maintenance routines on critical equipments) and establishing optimal stock levels of spare parts.
•(Innovation and continuous improvement) Consider new techniques and/or technologies to optimize maintenance cost and improve the technical condition and functioning of the installed equipments.
TECHNICAL SKILLS:
•Advanced knowledge of Cement Plant Equipment, HAC Codes and good understanding of new technologies in cement industry.
•Advanced knowledge of Dismantling/assembling of equipment / spares / drawing interpretation; Bearings mounting, dismounting / inspection and lubrication; Couplings mounting and dismounting; Maintainability - Theory and application.
•Advanced Technical knowledge of preventive, predictive, and systematic maintenance.
•Knowledge of Condition Monitoring - Theory and application; Vibration measurement and analysis; Dye Penetration Testing; Balancing / Alignment and other mechanical maintenance and troubleshooting techniques.
•Advanced knowledge on inspection techniques/ Walk-by inspection.
•Good Hydraulics and Pneumatics maintenance and troubleshooting knowledge.
•Good understanding of lubrication techniques.
•Experience applying FMEA techniques and knowledge of basic problem-solving tools.
•Knowledge of MAC (Maintenance Cement), ACS, PMA , Cost.
•Good knowledge of cement production process.
•Excellent knowledge of mechanical and electrical maintenance operations.
EXPERIENCE REQUIRED:
•B.Sc. Degree in Mechanical or Electrical Engineering.
•Preventive Maintenance Certification.
•Minimum of 7 years experiences in Preventive Maintenance in supervisory position.
•Or minimum of 5 years experiences in Electrical or Mechanical Maintenance Management.
•Experience in heavy industry is preferred.
•2 years experience with definition and implementation of preventive maintenance programs and routines.
•Excellent knowledge in Project management techniques and tools.
•Excellent Computer Skills.
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